According to the supplier of the 2.2 kW spindle, the safest operating speed for the spindle is 6000 RPM. The supplier also stated that theoretically, the spindle can operate from 0 to 24,000 RPM. I am continuing a dialog with the supplier to delve deeper into understanding the configurations and ramifications of such configurations for operations outside of the safe boundaries into the "theoretical" ranges.

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20

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I would like to know what the lowest rpm that can be acheived with the 2.2kw spindle and inverter and still have enough torque to drill

If you purchased a 220 volt VFD (Variable Frequency Drive), you will need to use a 220 volt outlet. A VFD that has an input voltage rating of 220 volts will not work with 110 volts being applied to the VFD. We do sell 110 volt VFDs but you will also need a spindle that pairs with the 110 volt VFD.

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Good morning, we purchased the vfd with 220v but here in south america the standard is 110v, will it work? or should I adapt one power outlet to 220v

This will depend on the VFD you have to identify the correct terminal. The terminal on the VFD will be labeled AI1 typically (Analog Input #1). You will also need to make sure to complete the PWM circuit using the GND terminal on the VFD.

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I have wired my 0-10V signal to the AI1 and GND terminals as suggested. I have also set the PD-01 and PD-02 settings to 1. Still nothing. Is there something else that I am missing?

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Thanks for the information. Can you let me know the model of the VFD that you have?

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VFD Model # YL600-2S-2K20

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Thanks. I will check our resources and documentation to see if there is another programming setting that needs to be changed.

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Does your VFD have a VI terminal?

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No, it does not. The terminals for this VFD are as follows (seperated by dashes "-").

10V-AI1-AO2-PLC-DI5-DI3-DI1-COM
AI2-GND-AO1-DI6-DI4-DI2-FM-24V

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Do you have a PD070 parameter?

PD070 is the main Analog Input parameter.

The options for that parameter is:
0: 0-10V
1: 0-5V
2: 0-20mA
3: 4-20mA
4: 0-10V (4-20mA Stacked)
5: XIA
6: (VI+XIA)/2
7: (3VA+XIA)/4
8: (XIA_XIB)/2
9: Max (XIA, XIB)
10: Min (XIA, XIB)


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There is a PD-00 thru PD-09. PD-07 is currently set to 0.

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It appears that the manual I’m using “Titled YL600” is not the same as your unit. I will check our manuals and find the one that has only PD-00 to PD-09.

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For that VFD, the parameters are P0. The 0 may look like a D on the display.

The parameters that need to be changed for the AI1 to work (Brackets [] around the correct selection):

P0-01: First Motor Control Mode
- 0: Sensorless Vector Control
- 1: Flux Vector Control (FVC)
- [2]: V/F Control

P0-02: Options of Command Source
- 0: Operation Panel Command Channel (LED will be off)
- [1]: Terminal Command Channel (LED will be on)
- 2: Communication Command Channel (LED will flicker)

P0-03: Options of Principle Frequency Source X
- 0: Digital Setting (Preset Frequency P0-08, UP/DOWN modifiable, no power-down memory)
- 1: Digital Setting (Preset Frequency P0-08, UP/DOWN modifiable, with power-down memory)
- [2]: AI1
- 3: AI2
- 4: AI3
- 5: Pulse Setting (DI5)
- 6: Multi Speed Instruction
- 7: Simple PLC
- 8: PID (Proportional Integral Derivative Control)
- 9: Communication Given

P0-11: Upper Limit Frequency Source
- 0: P0-12 (Make sure the P0-12 parameter has the correct max frequency if used)
- [1]: AI1
- 2: AI2
- 3: AI3
- 4: Pulse Setting
- 5: Communication Given

P0-27: Command Source Bundle with Frequency Sources
Single Digit: Options of Operation Panel Command Bundle with Frequency Sources
- 0: No Bundling
- 1: Digital Setting Frequency
- [2]: AI1
- 3: AI2
- 4: AI3
- 5: Pulse Setting (DI5)
- 6: Multi Speed Instruction
- 7: Simple PLC
- 8: PID
- 9: Communication Given
Double Digit: Options of Terminal Command Bundle with Frequency Sources
Hundred Place: Options of Communication Command Bundle with Frequency Sources
Kilobit: Options of Automatic Operation Bundle with Frequency Sources

P2-09: Upper Limit Source of Lower Torque Under Speed Control Mode
- 0: Function Code P2-10 Setting
- [1]: AI1
- 2: AI2
- 3: AI3
- 4: Pulse Setting
- 5: Communication Given
- 6: MIN (Al1, Al2)
- 7: MAX (Al1, Al2)
- Maximum range for options 1-7, accords with P2-10

If you elect to use a different AI#, then configure the parameters (P0-03, P0-11, P0-27 and P2-09) accordingly.

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I'VE BUFFERED A PWM SIGNAL TO 0-10V ANALOG AND I WOULD LIKE USE THAT RUN YOUR 110V 2.2KW SPINDLE VFD. COULD YOU PLEASE DETAIL THE CORRECT WIRING VFD SETTINGS GET WORKING?

Our spindle should work fine with your Delta VFD-M 220v. Spindles that match a VFD are specific to the coil windings. The bearings, shaft and other mechanical components that make up the spindle may be different, but that should not matter.

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I have a GMT 2.2kw water cooled spindle that sounds like the bearings are going out and want to know if your spindle (https://buildyourcnc.com/Item/spindle-inverter-2!2kw-spindle-novfd) is comparable for a swap. The drive is a Delta VFD-M 220v.

Sure, not a problem at all. You will need to call our office and provide your information so that we can change the correct order.

Our phone number can be seen by hovering over the "Need Help?" at the top right of each page.

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hi, would like to make a change on my order, i purchase this part 2.2kW Spindle with 220V Inverter $528.00, and would like to make it for 110 volts instead of 220v. please

This will depend on the VFD you have to identify the correct terminal. The terminal on the VFD will be labeled AI1 typically (Analog Input #1). You will also need to make sure to complete the PWM circuit using the GND terminal on the VFD.

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I have wired my 0-10V signal to the AI1 and GND terminals as suggested. I have also set the PD-01 and PD-02 settings to 1. Still nothing. Is there something else that I am missing?

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Thanks for the information. Can you let me know the model of the VFD that you have?

Additional Information:
VFD Model # YL600-2S-2K20

Additional Information:
Thanks. I will check our resources and documentation to see if there is another programming setting that needs to be changed.

Additional Information:
Does your VFD have a VI terminal?

Additional Information:
No, it does not. The terminals for this VFD are as follows (seperated by dashes "-").

10V-AI1-AO2-PLC-DI5-DI3-DI1-COM
AI2-GND-AO1-DI6-DI4-DI2-FM-24V

Additional Information:
Do you have a PD070 parameter?

PD070 is the main Analog Input parameter.

The options for that parameter is:
0: 0-10V
1: 0-5V
2: 0-20mA
3: 4-20mA
4: 0-10V (4-20mA Stacked)
5: XIA
6: (VI+XIA)/2
7: (3VA+XIA)/4
8: (XIA_XIB)/2
9: Max (XIA, XIB)
10: Min (XIA, XIB)


Additional Information:
There is a PD-00 thru PD-09. PD-07 is currently set to 0.

Additional Information:
It appears that the manual I’m using “Titled YL600” is not the same as your unit. I will check our manuals and find the one that has only PD-00 to PD-09.

Additional Information:
For that VFD, the parameters are P0. The 0 may look like a D on the display.

The parameters that need to be changed for the AI1 to work (Brackets [] around the correct selection):

P0-01: First Motor Control Mode
- 0: Sensorless Vector Control
- 1: Flux Vector Control (FVC)
- [2]: V/F Control

P0-02: Options of Command Source
- 0: Operation Panel Command Channel (LED will be off)
- [1]: Terminal Command Channel (LED will be on)
- 2: Communication Command Channel (LED will flicker)

P0-03: Options of Principle Frequency Source X
- 0: Digital Setting (Preset Frequency P0-08, UP/DOWN modifiable, no power-down memory)
- 1: Digital Setting (Preset Frequency P0-08, UP/DOWN modifiable, with power-down memory)
- [2]: AI1
- 3: AI2
- 4: AI3
- 5: Pulse Setting (DI5)
- 6: Multi Speed Instruction
- 7: Simple PLC
- 8: PID (Proportional Integral Derivative Control)
- 9: Communication Given

P0-11: Upper Limit Frequency Source
- 0: P0-12 (Make sure the P0-12 parameter has the correct max frequency if used)
- [1]: AI1
- 2: AI2
- 3: AI3
- 4: Pulse Setting
- 5: Communication Given

P0-27: Command Source Bundle with Frequency Sources
Single Digit: Options of Operation Panel Command Bundle with Frequency Sources
- 0: No Bundling
- 1: Digital Setting Frequency
- [2]: AI1
- 3: AI2
- 4: AI3
- 5: Pulse Setting (DI5)
- 6: Multi Speed Instruction
- 7: Simple PLC
- 8: PID
- 9: Communication Given
Double Digit: Options of Terminal Command Bundle with Frequency Sources
Hundred Place: Options of Communication Command Bundle with Frequency Sources
Kilobit: Options of Automatic Operation Bundle with Frequency Sources

P2-09: Upper Limit Source of Lower Torque Under Speed Control Mode
- 0: Function Code P2-10 Setting
- [1]: AI1
- 2: AI2
- 3: AI3
- 4: Pulse Setting
- 5: Communication Given
- 6: MIN (Al1, Al2)
- 7: MAX (Al1, Al2)
- Maximum range for options 1-7, accords with P2-10

If you elect to use a different AI#, then configure the parameters (P0-03, P0-11, P0-27 and P2-09) accordingly.

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I've buffered a PWM signal to a 0-10V analog signal and I would like to use that signal to run your 110V 2.2kW spindle and VFD. Could you please detail the correct wiring and VFD settings to get that working?

I would suggest using the NPN proximity sensor for the Mach3 USB or the Pokeys57cnc. The proximity sensors have a top DC voltage limit of 30 volts, so it would be best to use the 24V power supply that is used to power the controller. Both controllers have a 24V power requirement, so that is convenient.

The blue wire of the proximity sensor is the GND wire and is connected to the 24V power supply's V- terminal. The brown wire is the positive wire and is connected to the V+ terminal of the 24V power supply. The black wire is the signal wire and is connected to the input terminal of the controller.

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Good evening, if I wanted to use your inductive proximity sensor's with your USB interface board what would I need besides the sensors I would be using 5 of the sensors. I have a 48V 12amp power supply. Thank you

Our spindles have a runout of less than .0001 in, which includes that collets that we sell. If you use a collet from another manufacturer, we cannot guarantee this TIR (Total Indicated Runout) dimension.

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Hi, I'm interested in the 1.5 kW (kilowatt) Water Cooled Spindle with Inverter (VFD), I would like to know about the run out of this spindle?

The E.oA.A is an error that the VFD specifies as an overcurrent during ramp up (or acceleration). In other words, the spindle is trying to accelerate to quickly. The spindle cannot handle the inertia during ramp up and it is trying to draw too much current during this process. The best solution that I have researched is to increase the ramp up (acceleration) time, or slow the acceleration. You will need to check which programming setting you need to change, but there will be setting called acceleration time (or ramp up time). Increase this number in small increments until the error goes away. Then, increase it more so there is a safety factor.

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I have the 1.5kW spindle using the 110V vfd which I bought new and has never run correctly for me. The spindle will not accelerate to any reasonable speed before stopping. When it stops, the vfd display reads "E.oA.A". It does not appear to be wiring or settings, I have checked those many times. What else should I look at to troubleshoot this? Is it DOA?

Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

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i would like to turn on my water pump with out3 or 4 when i turn on the spindle. I have Mach3 working with the spindle on out1and 2. I have a relay wiredbut cant get out3 to flip.

If you were logged in when you made the purchase, you can click the "My Account" link at the top of any page on this website and see all of your orders, order line items (with direct links to these items), and shipment information.

Here is a link to the "My Account" page for your convenience:
https://www.buildyourcnc.com/CustomerInfo.aspx

I did not see your username on your internal customer record, so I added this username and you should be able to see the information in the "My Account" page.

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I just tested your accounts page and the cable carrier links are in there. Thanks and please let me know if you need further assistance.

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I have purchased cable carrier chain and would like to know if you could send me a copy of that order as I need to purchase extra lengths of the links I bought. Thanks

Are you using the control panel (front panel with the speed control knob known as he potentiometer)? Or are you attempting to use the computer to control the speed?

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I am using the control panel, however there is no knob on mine, just buttons.

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Hello, I bought your 110v 2.2kw spindle and vfd. When I turn it on it reaches the full 24000 rpm, but will not let me decrease the speed. How Can I fix this?

Dealing with our USB BoB, the potentiometer that will be used in the key jog, is a 5V, 5k - 10k Ohm potentiometer.

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I am building a cnc mill using your USB controller and i would like to know what is the specification of potentiometer used for adjusting manual axis jog speed

The E.Lu.5 Error code on your VFD is related to Low Voltage.

The recommended action is:
- 1. Check whether the input voltage is normal. (the voltage from the wall/breaker to the VFD)
- 2. Check whether there is a sudden change in load.
- 3. Check whether there is any phase missing.

Unfortunately, these three recommended actions will probable require an electrician to test the line going into the VFD.

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I have wired up my 110v VFD and my 2.2Kw spindle and I get an E.Lu.5 code. My wiring is correct and the parameters are set to those for the VFD according to your website I found in a previously answered question from someone here. Any help would be greatly appreciated, thank you!!

Our spindles have a runout of less than .0001 in, which includes that collets that we sell. If you use a collet from another manufacturer, we cannot guarantee this TIR (Total Indicated Runout) dimension.

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I would like to purchase the 2.2 kW water cooled spindle, I would like to know the measured run-out of the spindle?

You will need to look for the parameter that controls the run frequency. The frequency can be controlled bu the panel, external terminals, or the RS485 TX/RX terminals (UART protocol). You will want to change that parameter so it uses the panel. If you are referring to the maximum panel dial frequency is only allowing 200-300 rpm, then look for the parameters to control the frequency.

For 200 RPM:
Hz = 200/60 = 3.33 Hz

For 300 RPM:
Hz = 300/60 = 5 Hz

Conversion to RPM:
If you ever find yourself yearning to reverse-engineer the process, the formula is as follows:

RPM = Hz × 60

Look for values that match somewhere between 3 and 5 in your frequency parameters and replace them with 400 to give you 24,000 RPM max.

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[77] Hello. I’m interested in buying a water cooled spindle and VFD. I have an Avid Pro CNC and would love to control it using Mach 4 but I keep hearing it’s difficult to integrate. Also, is the water pump 120 or 240? I’d love any advice etc. eBay is a web of confusion with all of the options. Thank you.

You will definitely want to adjust your debounce setting in mach3 if your emergency or limit switch is engaging.

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Did you ever fix this issue? I am having the same problem.

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Did you ever fix this issue? I am having the same problem.

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Did you ever fix this issue? I am having the same problem.

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Did you ever fix this issue? I am having the same problem.

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Did you ever fix this issue? I am having the same problem.

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Did you ever fix this issue? I am having the same problem.

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Did you ever fix this issue? I am having the same problem.

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Did you ever fix this issue? I am having the same problem.

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Did you try changing the denounce setting?

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Meant to say denounce.

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When I start my spindle I get a emergency stop in Mach 3. I have run shielded cable and it is grounded at the VFD it is wired per you site instructions. any idea what to check

Please use these settings for our 110V VFD's:

Change PD001 to '0' or '1' (source of run commands/one will be computer controlled)
Change PD003 to 300 (main frequency - Hz)
Change PD004 to 300 (base frequency - Hz)
Change PD005 to 400 (max operating frequency - Hz)
Change PD006 to 2.5 (intermediate frequency - Hz)
Change PD008 to 110 (max voltage - V)
Change PD009 to 15 (intermediate voltage - V)
Change PD010 to 8 (minimum voltage - V)
Change PD011 to 100 (frequency lower limit - Hz)
Change PD142 to 7 (rated motor current - Amps)
Change PD143 to 2 (motor pole number)
Change PD144 to 3000 (rated motor revolution)
For further info please refer to (https://www.buildyourcnc.com/item/spindle-inverter-2!2kw-spindle-novfd#prettyPhoto/9/) for wiring and other specifications.
Please check you wiring to be correct as the illustrated photo on the diagram.

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PD003 should be set to the base operating freq. stamped on your motor/spindle typically 400hz

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How should I configure the 110v vfd with 2.2kw spindle? When I use the configuration on the spindle page, I get an over-current error (e.oc.a).

What controller are you using to control the cnc machine (Mach3 usb, parallel breakout board, etc.)?

The spindle VFD has an input for 0-10 volts to control the speed and can be used with the MAch3 USB or the Pokeys57CNC board. There are also other terminals in the VFD to control the forwared/reverse and start and stop. Mach3 has parameters to control these output and you need to specify which pins are used for these.

You can also use the TX/RX RS-485 connection on the VFD to have total control using an FTDI USB to serial connector board to connect the computer directly to the VFD.

How to connect the USB to Serial adapter to the VFD:
https://www.buildyourcnc.com/FAQ/13790

FTDI USB to Serial:
https://www.buildyourcnc.com/item/Interfaces-newbiehack-Interfaces-TTL232R-USB-UART-Serial

Pokeys57CNC board:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

Mach3 USB board:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

Parallel Breakout board:
https://www.buildyourcnc.com/item/electronicsAndMotors-parallel-breakout-relay



Additional Information:
I do apologize for leaving out the parts list.
Leadshine MX4660 4-Axis Digital Stepper Motor Driver
Ethernet SmoothStepper
YL600-2S-2K20 VFD
4 Relay control board
Has anyone had any success getting Mach3 to control the spindle speed and direction?

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I have the 2.2KW VFD. I would like to have it controlled through software. What are the Mode parameters that need to be changed that will allow FWD/ REV, START/STOP and RPM control?