Input to VFD:
240V Active - R
240V Neutral - S
Ground - E

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HOW TO CONNECT THE INVERTER WALL?

U - Pin1
V - Pin2
W - Pin3
Pin4 Dead

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My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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HOW TO CONNECT THE SPINDLE INVERTER?

Input to VFD:
240V Active - R
240V Neutral - S
Ground - E

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HOW DO YOU CONNECT THE INVERTER TO AC?

The instructions on how to do this are found here, in these two videos, http://buildyourcnc.com/PrimeronHomingandLimitSwitches.aspx

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HOW DO I CONNECT A TOUCH PLATE TO THE BREAKOUT BOARD?

Input to VFD:
240V Active - R
240V Neutral - S
Ground - E

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WHAT TERMINALS ARE USED TO CONNECT THE INVERTER WALL OUTLET?

The type of wire that should be used between the spindle and the VFD (Variable Frequency Driver also called the inverter) should be of stranded type and we use between 18 and 16 AWG.

The total current is divided among the three coil wires, therefor a wire gauge of 16 should be sufficient.

Currently we use 20AWG 4 conductor.

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WHAT ELECTRICAL CABLE DO I USE TO CONNECT VFD INVERTER SPINDLE?

The greenlean requires 56 feet of 1/4 Inside Diameter and 3/8 Outside Diameter silicon tube for the spindle.

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HOW MUCH SILICONE TUBE DO I NEED FOR A GREEN LEAN TO CONNECT THE SPINDLE

It is not necessary to connect the spindle VFD (Variable Frequency Drive also called an Inverter) to the computer or CNC motion electronics. The VFD can be controlled independently using the control panel on the VFD. The control panel has the ability to control all aspects of the spindle including Speed, Torque, limits, etc. However, you can connect the VFD to the computer so the CNC control program can control the spindle during the CNC Machine operation. You will need to connect the VFD to the computer via a serial conection (in this case, it is the RS-485 protocol).

The following are instructions on how to connect the VFD to Mach3 via this RS-485 serial connection.

The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

You will also need to download the Microsoft .net 3.5 framework and install it: https://www.microsoft.com/en-us/download/details.aspx?id=21

Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
- PD001 - value 2 - Enables with communication aspect of the VFD
- PD002 - value 2 - Enables frequency control from the communcations port
- PD163 - value 1 - VFD address
- PD164 - value 1 - Baud rate of 9600 (speed of the communication)
- PD165 - value 3 - 8N1 RTU - 8 bits (that's the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

Copy the dll file to the PlugIns folder of mach3.

Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don't want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.

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The question was how to connect the spindle to the redfy. I did not receive a VFD.
I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindle?

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If you received a spindle without a VFD, please contact us asap. Our spindle will not work without a VFD.

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Hi, how is this setup in mach4?

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I HAVE THE REDFLY SYSTEM AND A 2.2KW SPINDLE - 110V HOW DO CONNECT SPINDAL?

Three steps are involved: wiring the stepper motor to the CW230 driver, wiring the CW230 driver to the parallel controller and wiring power to the CW230 driver.

Wiring the NEMA stepper motor to the CW230 driver:
This will depend on the number of wires are coming out of the stepper motor. If the stepper motor has 8 wires, you want to wire it in bipolar parallel configuration. Check the datasheet of the motor for this configuration. If the motor has 6 or 4 wires, you don't necessarily need the datasheet, but it is quicker and more helpful. Otherwise, you can use a multimeter to determine the correct wires. Since both coils will have the same resistance across each, you can use a multimeter set to ohms, or resistance, to determine the wires for each coil. If there is OL on the multimeter for any two wires, that means it is an Open Line, or no connection. That could only mean that those wires are not on the same coil. If the reading shows a number, then those wires are on the same coil, and on a 4 wire stepper motor, that will be the wires to connect to either the A or B coil. If the resistance is half of a resistance of another set on a 6 wire stepper motor, then on of those wires if at the midpoint of a coil. On 6 wire motors, only use the wire pair that have the highest resistance. Those will be the wires on the ends of each coil. Connect one pair to the A terminals and the other pair to the B terminals.

Wiring the CW230 driver to the controller:
The Step-, or sometimes called CP- is connected to one of the numbered terminals between 2 and 7 and the DIR-, sometimes called the CW-, is connected to one of the numbered terminals between 2 and 7. X is typically connected to 2, and 3, step and DIR respectively. Y is typically connected to 4 and 5. Z is typically connected to 6 and 7. The 5v is connected to Step+, or CP- and DIR+, or CW+.

Make sure that Mach3, or LinuxCNC is configured for this configuration under ports and pins in Mach3, or the stepconf in LinuxCNC.

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Let me know if there are clarifications that are needed here.

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wiring for nema 24 stepping motor to microstep driver CW230. With BlueBrew board .

blackToe requires a minimum cable length of of 15 ft for X, 17 ft for Y and 18 ft for Z for the redLeaf to be positioned at midpoint along the long axis and under the table. Each axis would need have 6 feet extra (form the midpoint)

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IF WE ASSUME DESIRE TO PLACE THE RED LEAF 6' AWAY FROM TABLE, HOW MUCH CABLE IS NEEDED CONNECT MOTORS ON TABLE ITSELF?

The 12V power supply has 3 terminals for AC in: N, L and earth ground. The output of the 12V power supply has 2 DC + and - terminals. Cut the connectors off of the ends of the fan and pump wires. Strip the red and black wires of both units. The fan will connect to the 12V power supply red to the + and black to the -. The pump will connect in the same way, but the white is not connected.

If you have a pump that has a grey and black wire on the large connector, the grey is the 12VDC V+ wire and the black wire goes to the V-. The extra wire does not need to be connected.

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THE GANTRY MOUNTED SPINDLE WATER COOLER PUMP THAT I PURCHASED DOES NOT OPERATE NO MATTER HOW CONNECT THREE WIRES TO TWO WIRE POWER SUPPLY.

If the pins from the terminal block on the side of the board are outputs, or at least 2 of them are outputs, then you can connect our modular driver to the board (example: cw230). If they are all inputs, then you would not be able to connect an external driver.

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I AM USING A XYLOTEX 3 AXIS BOARD AND WANT TO ADD ANOTHER MOTOR SLAVED THE X-AXIS. WILL DRIVE CW230 WORK?

PC with parallel port and USB port
20awg stranded wires for the motors - http://www.buildyourcnc.com/electronicscombo.aspx
18awg stranded wires for power supply to drivers
24awg stranded wires for breakout board to drivers
(location and spacing of components varies from one person to another, so we do not provide cables/wires)
- General purpose extension cord (cut the female end off) to provide power to power supply
- USB cable to power breakout board
- Parallel cable to communicate to breakout board
- Router
- (optional - instead of router) Spindle with power inverter http://www.buildyourcnc.com/SpindlesAndAccessories.aspx
- (if purchasing spindle with inverter) General purpose extension cord (240v) (cut the female end off) to provide power to power inverter
- End Mill(s) http://www.buildyourcnc.com/ProductsEndMills.aspx
- CAD, and/or CAD-CAM software (to produce geometry, machine operations, and g-code) http://www.buildyourcnc.com/CNCsoftware.aspx
- CNC control software (to read g-code and control machine) http://www.buildyourcnc.com/CNCsoftware.aspx
- If the machine does not have the table included, then a table will need to be built. The rails, chain and chain mounts are included that are used on this table.

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WHAT ELSE DO I NEED TO BUY?

The length of time it will take to build a CNC machine kit is not an easy answer. There may be a wide array of circumstances that limit a persons abilities to build the cnc machine kit in an efficient timeframe; however, if you have moderate dexterity and moderately mechanically inclined, you should have no problem building one of our machines within one weekend if the project has very little downtime.

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HOW LONG FOR ME TO BUILD IT?

If your computer does not have a parallel port, all you will need is a low cost PCI parallel adapter card (these can be found on amazon for $15-$20). If you plan on using a laptop (not recommended) you can try to find a PCMCIA parallel adapter, but many people have frequent issues with this setup. A more expensive solution would be to purchase a USB smooth stepper board. Unfortunately, we do not supply any of these adapters and cannot attest to their reliability.

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ur gay

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DO I HAVE TO A PARALLEL PORT?

Unfortunately I am not able to give an estimate of shipping time. This is because there are multiple shipping options, Some of them cost more than others, but ensure the package arrives in a certain number of days. Others do not give a number of days, and many factors could change the length of shipping time, such as weather, or busy season. It would be best to choose an option you are comfortable with the price of, and then Google search the typical times it takes for that option to get to you, or call the shipping company and request that estimated time from them.

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HOW LONG DOES IT TAKE TO SHIP

Sunlight reaches Earth's atmosphere and is scattered in all directions by all the gases and particles in the air. Blue light is scattered in all directions by the tiny molecules of air in Earth's atmosphere. Blue is scattered more than other colors because it travels as shorter, smaller waves. This is why we see a blue sky most of the time.

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WHAT CAUSES THE SKY TO BE BLUE?

Yes we can ship to either country. Sometimes we may have to use a particular carrier, which could result in a higher shipping cost.

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CAN WE SHIP TO MALAYSIA OR IRAQ?

You can determine if the country is serviceable by:
- selecting the items you want to purchase on the website
- go to the cart (shopping cart top left of any webpage)
- log in, or register
- Enter the address and click on calculate shipping.

The webpage will return the direct rates and whether your area is serviced or not. Feel free to enter any address as long as you are able to receive the package from that address.

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CAN YOU SHIP ITEMS TO MY COUNTRY?