Yes, you can connect a THC, Torch Height Controller, with the Mach3 USB controller. The THC uses the inputs to determine if the z axis needs to move up or down according to the arc of the plasma torch. The THC connects its outputs to the inputs of the controller so the controller will be informed of the states of the plasma torch.

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I am interested in using the Mach3 USB interface board. I was wondering if there was a way to run a torch height controller with this board for use with a plasma cutter, and if so do you know of any THCs that will work. Thank you.

If the sensors are NC (normally closed) you can wire them in series. If the sensors are NO (Normally Open) you can still wire them to the same input, but the wiring needs to be in parallel (like a ladder). I have more information on the following video:

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[788] Thanks for the oportunity to ask, I am building a cnc and using npn closed sensors could you help me with the conection of these, do i still connect them in series if i use more than two in each axis. Also you mention that a stop switch should be connected grd and input to the controller would that be done after the 24v power supply. Thanks r

The Mach3 USB interface board requires 24V relays externally. There are no relays on the mach3 usb board. If you use an external relay on the mach3 usb board, the relay connects to the V+ which is 24V and the output pin is the return.

Additional Information:
I understand what you are saying. Does your relay board work with the Mach3 USB board? If not, what relay board do you suggest to work with this usb controller?

Additional Information:
Our relay board works with our parallel breakout board. An off the shelf SSR (Solid State Relay) made for 24V should work fine.

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I have your Mach3 usb interface board and am interested in the relay board to turn plasma torch on/off. I have a different relay board that doesn't work, it needs 0/5v from output pin to trigger and the usb board doesn't put out 5 volts. Does this relay board need 5v on output or will work fine with this usb controller?

You will need PlanetCNC software for the USB breakout board and when plugging in the USB the computer should automatically recognize the board, however you can go into device manager to see if the USB terminal is working correctly.
The parallel breakout board; the USB is not a connection terminal rather than a power source, and the parallel port will be the communication terminal.
The items you will need for a water cooled spindle would be: water pump, silicon tubing(length desired by customer), a extension cord(from a hardware store(orange))(1 same gauge wire/length as extension cord).

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I am making my own CNC setup using all the electronics from your website and I have many questions. Please advise how to have my computer recognize the USB connection from my breakout board also I would like to use a water cooled spindle but I need to know the parts required for a 4x10 bed area used for woods and plastics

You will need to look for the parameter that controls the run frequency. The frequency can be controlled bu the panel, external terminals, or the RS485 TX/RX terminals (UART protocol). You will want to change that parameter so it uses the panel. If you are referring to the maximum panel dial frequency is only allowing 200-300 rpm, then look for the parameters to control the frequency.

For 200 RPM:
Hz = 200/60 = 3.33 Hz

For 300 RPM:
Hz = 300/60 = 5 Hz

Conversion to RPM:
If you ever find yourself yearning to reverse-engineer the process, the formula is as follows:

RPM = Hz × 60

Look for values that match somewhere between 3 and 5 in your frequency parameters and replace them with 400 to give you 24,000 RPM max.

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[77] Hello. I’m interested in buying a water cooled spindle and VFD. I have an Avid Pro CNC and would love to control it using Mach 4 but I keep hearing it’s difficult to integrate. Also, is the water pump 120 or 240? I’d love any advice etc. eBay is a web of confusion with all of the options. Thank you.

It appears that the LCD that you have on the vacuum pressure controller is damaged. You will need to remove the LCD (desolder the LCD) that is on the controller and resolder a new one.

Here is a link to the LCD used for that vacuum pressure controller:
https://newbiehack.com/categories/newbiehack-LCD_Displays_and_LEDs-LCD-16x2

Newbiehack is a sister website to buildyourcnc.

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I have a vacuum regulator pump controller that I purchased from you previously. The LCD display is now missing the bottom line of text. Have you run into this issue before? Can I just swap out the LCD displays or is a fix going to be more involved?

If you have an existing PC with a parallel port you will not need to purchase the onboard computer system on the blackTooth laser cutter and engraver. You will want to purchase the blackTooth laser engraver that comes with the parallel interface (breakout board). If you have an existing CNC machine that is being used with this PC, you can disconnect the CNC machine and connect the blackTooth to this PC. You will want to have two configurations for your control software.

Additional Information:
We have a version of the blackTooth that is 110v and 220v. We generally determine which is sent according to the requirements of the customer and in what country they live.

Additional Information:
20

Additional Information:
Parallel Port Configuration BIOS settings and Mach 3.

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I'm interested in purchasing your black tooth laser engraver and am curious what setup to get. I already have a cnc wired via parallel port to my PC. Do I need to purchase the black tooth laser with the integrated computer or can I just disconnect my current cnc's parallel port and connect it to the black tooth laser engraver? Also is the black tooth 110v?

Currently our USB breakout board is only compatible with Planet-CNC software as it has to be registered with Planet-CNC.

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Hi, I have watched your vids on YouTube and I am interested in purchasing one of your USB Break-Out Boards. I currently own and use FlashCut CNC software, which is USB based, on all of my machines. I'm wondering if you could tell if the Flashcut software will talk with the USB Break-Out Board? Thank You

Dealing with a 4' x 12' machine, our blackFoot kit will be your best option. Since our machines are only limited to the width but not length wise, you can add however much extra rail and roller chain to accommodate your extended length. Now adding our 4th axis kit (https://www.buildyourcnc.com/item/axes-4th) will be needed for your 4th axis (unless custom design is required).

These items will be the best requirements to build a 4' x 12' 4th axis machine.
Machine (either parallel/USB BoB): https://www.buildyourcnc.com/blackFoot48v40.aspx
4th axis: https://www.buildyourcnc.com/item/axes-4th

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Hi, I am very interested in this CNC Router unit [4'x8'], but from South Africa with our exchange rat [1$ =13,4 ZAR presently, make these kits out of reach. The plans part has been discontinued, but in our situation, would you reconsider and supply full plans and instructions at a cost? please let me know.

We are toying with the idea of re-introducing plans for some of our machines. Please give us a call to discuss further.

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Hi, I am very interested in this CNC Router unit [4'x8'], but from South Africa with our exchange rat [1$ =13,4 ZAR presently, make these kits out of reach. The plans part has been discontinued, but in our situation, would you reconsider and supply full plans and instructions at a cost? please let me know.

The Mach3 USB interface board requires 24V relays externally. There are no relays on the mach3 usb board. If you use an external relay on the mach3 usb board, the relay connects to the V+ which is 24V and the output pin is the return.

Additional Information:
I understand what you are saying. Does your relay board work with the Mach3 USB board? If not, what relay board do you suggest to work with this usb controller?

Additional Information:
Our relay board works with our parallel breakout board. An off the shelf SSR (Solid State Relay) made for 24V should work fine.

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I bought a 'BuildyourCNC V1' relay board to go with my mach3 usb controller. I have been sent a 'Songle' relay. It's not the one in your picture and it's got different connections, for which there isn't a wiring diagram. The one I ordered says it is 5v, this one seems to be saying it's a 24v unit. Can you please explain what has happened? Thanks

The Mach3 USB interface board requires 24V relays externally. There are no relays on the mach3 usb board. If you use an external relay on the mach3 usb board, the relay connects to the V+ which is 24V and the output pin is the return.

Additional Information:
I understand what you are saying. Does your relay board work with the Mach3 USB board? If not, what relay board do you suggest to work with this usb controller?

Additional Information:
Our relay board works with our parallel breakout board. An off the shelf SSR (Solid State Relay) made for 24V should work fine.

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I bought a 'BuildyourCNC V1' relay board to go with my mach3 usb controller. I have been sent a 'Songle' relay. It's not the one in your picture and it's got different connections, for which there isn't a wiring diagram. The one I ordered says it is 5v, this one seems to be saying it's a 24v unit. Can you please explain what has happened? Thanks

Hi, you can call me at the 281-815-7701 number. Please leave a message when you call as most of the calls are screened to avoid scam calls. You can also email me at customerservice@buildyourcnc.com or phooddaniel@berkeley.edu.

The newer kits that are featured on the home page include everything you need except a computer and software. The legacy CNC routers that are located in the CNC machines menu selection include all of the parts for the gantry, but you will need to build the table yourself. All of the information on the measurements to be followed for the table construction are on the machine pages.

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I am looking at getting a 4x8 cnc router kit. I am having a hard time figuring out what is included in the kit and what else i will need to buy with it to get off the ground and running. Is there someone i could talk to to walk me through it? If not, can you break down what all I need to go from scratch to a running set up? thanks

My apologies for not getting back to you. We always answer the phones during business hours, so I would try that first. Our emails on Monday generally is stacked up as we are closed during the weekend. We can try your g-code here. Please send the g-code to the techsupport@buildyourcnc.com email address and we will test the code to see if it works.

By the way, do you get movement on the planet-cnc UI screen?

Additional Information:
The program starts and runs normal. I have all the correct movement on the mill and the UI screen. Then one of two things happens. It either stops and resets all axis to zero in the middle of the part or it freezes in the middle of the part. When it freezes, it is not moving on the cnc or the UI screen. Sometimes after a freeze it will come up with an 'IO timeout error', but the only way to clear is to unplug USB and start over.
I will send my settings and g-code files over tonight. Please be sure to load my settings when running the g-code. No movement of the cnc is necessary as the controller will do these issues without power to any drives and just the USB board connected, on my board at least.

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I have a MK1 board that I just got running and I am having issues. Do you have an MK1 board at your shop that I can send you my G-Code to run? The freexing/zeroing in the middle of the program issue happens even with no step drives attached to the board.

I also place the controller very close to the drivers (on the back of the gantry). All of the cables are shielded. The only long cables are the mains power cables and the USB cable. The USB cable is shielded and contains active repeaters.

There is no problem putting all of the electronics in a box and using long cables to the motors. This is the way I did it for a very long time.

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Great site. I saw your videos of wiring the Mach3 USB controller. You place the drivers next to the Steppers. This means that you have very long leads to the USB Board? What about the placement of the controlling PC? Is it a problem to have the USB board, PSUs and Drivers in a control box and long leads to the steppers? Thank you.

Sure, the USB interface has a place for 4 axes of limit switches.

Each axis can have two limit switches: one for the ++ (positive) end and one for the -- (negative) end. The positive end would be the limit switch at the end of the machine that, say the machine has a 4'x8' area, reaches a bit after the 8 foot mark. The negative end would be the limit switch behind the 0 foot location behind the origin. If the origin is in the middle, the negative would be at a little more than the -4 foot end and the positive would be at a bit more than the +4 foot end. Note that you can have more than one switch on each pin where the NC is connected in serial fashion and the NO is connected in parallel fashion (this can be seen on the diagram in the multiple limits switch section). The software configurations for the limits switches are under File -> Settings -> Limit.

A typical limit switch has three connections on it. These connections consist of COM (common), NC (normally closed) and NO (normally open). The COM would generally go to GND and the NC or the NO would go to the pin. If the NC is used, then the the switch is constantly connected until the switch is pushed (engaged) then the connection from the pin to gnd is broken (open). Use the settings in software to set whether in NC or NO configuration.

Let me know if this information was helpful (or not) by adding information to this question. Thanks.

User response:
Thank you very much for this helpful information. I'm still a little fuzzy on how the 6 limit switches physically connect to each other and to the USB breakout board. You've stated one switch (home) goes to positive and another switch (limit) goes to negative. Are all the GND prongs from all 6 switches connected to each other and going to GND on the breakout board, or no? And the NC prongs, how exactly are they connected to each other? And to the board? There has to be a diagram somewhere shows this visually, no? I don't know how to wire the switches in series or in parallel. I have already physically installed all the switches on the machine and ran the wires to where the board is. Now I just need to know where to plug these wires into the board. Also, taking into consideration that I'm using the Planet CNC software, the only settings I have pertaining to limit switches is "Enable/Disable" for each axis, and the actual limit for each axis. Nothing about NC or NO. Is that only in Mach3?
Thank you.

buildyourcnc response:
On the USB interface, the COM on the switch connects to GND and the NC or NO connects to the input pin (i.e. x++, y--, etc.)

Limit switch configuration is rather difficult to understand, especially with series and parallel. You can think of series as a single wire going from GND to the axis letter input terminal (i.e. X++ or X--). If the wire is broken, then the circuit is open (or the switch is engaged in a normally closed scenario). Normally closed is like an actual wire, and when engaged, the switch "opens" (breaks the wire). This is why we recommend in some systems that you can put many switches in series on a single pin. When one of the switches is engaged (breaking the connection) then the entire circuit of switches is broken and the machine stops.

In a parallel scenario, the state of the circuit is always broken until the one of the switches is engaged and the circuit is then closed or connected. The topology looks like a ladder. All the switches connect to both sides of the ladder and the switches are like the runs of the ladder (the horizontal bars that the feet are placed while climbing). Imagine all of the switches broken in this scenario (normally open). It would be like the ladder could be split in two, but if one of the ladder runs (switches) is closed by engaging it, then that run would connect both sides of the ladder and the two sides of the ladder would have a connection.

There is a diagram on the USB page of the various limit switch configurations. If you need more information (visual and/or otherwise), please let us know and we will immediately add that information to benefit everyone.

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I purchased limit switches from you mounted them on my machine and wire them to the breakout for using pin 12 and the ground on the breakout board, after a few minutes I got a message about a limit switch trip. Am I supposed to use the extra outport on the board instead of the ground?

You want to look for the analog input terminals in the wiring diagram in the manual for your VFD. I believe the VFD you have, the XSY-AT1 has three terminals that will accept an analog voltage to adjust the speed. These terminals are:
COM or ACM - this is where the ACM from the controller will connect
VI/CI - The AVI will connect to this terminal which is the actual voltage level that will determine the speed from 0 to 10V.
10V - This connects to the 10V terminal of the controller which will provide 10V to the controller allowing the top voltage reference for the controller. This will provide a 0 to 10V range for the AVI or VI/CI terminals, and if 5V is available on the VFD, then the range will be 0 to 5V.

The parameter you need to change in the VFD is P10 which will change the source of the frequency, either the control panel which is the default (0 or 1, keys or potentiometer - dial, if that is available on the VFD), External analog signals which are the ACM, VI/CI and 10V/5V terminals in the VFD, or the RS485 which is a serial connection to the computer. You want to set this parameter to the External terminals which may be 2, but check your manual for the proper value.

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I'm hooking up the VFD Controller to the USB controller to control the speed of the spindle. In your video you have the wire from the USB controller to the ACM of the VFD controller. The VFD controller I have is a XSY-AT1 model AT1-2200s. It does not have an ACM contact. It does however have a SP1 contact, is this where I land that wire?

Our electronics and plug and play systems can be used with any industry standard software, including but definitely not limited to the Vectric line of software.

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I am getting ready (within a week) to purchase your lug in play controller kits... The software I want to use is Vectric. I notice you talk about Mach software and sketch up. Be fore I purchase I want to make sure I can use what ever software I want... Thank you for your time. Pam

Apologies for the delay in response during the holiday season. Please let us know if this item has not been delivered by calling us at the number at the top right of the website.

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I just made an order for Vacuum Pump Controller Pressure Sensor Switch. When can I expect the delivery?