I don't see anything in the datasheet for the relay that indicates an overheat condition. While the relay is engaged, the power consumption is 400 mW and I don't believe this is enough to raise the temperature faster than the heat dissipation from the metal on the leads through convection or radiation outside of the rated temperature working ranges providing that you maintain an ambient temperature range within -40°C to 85°C (with no icing or condensation).

http://www.omron.com/ecb/products/pdf/en-g2rl.pdf

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IS IT OK TO LEAVE THE VACUUM PRESSURE CONTROLLER PLUGGED IN ALL TIME WHEN PUMP SWITCHED OFF?

We currently do not have any step down adapters for the vacuum pressure sensor, and would recommend looking at local hardware stores or major online hardware suppliers (ex: McMaster, grainger) . However it is something you will be need to be very specific with, ex: Barb 1/4" Hose ID to 1/8" Hose ID Reducer Fitting. Is something I would recommend when trying to fit a larger tube.

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I am interested in using your vacuum pump controller pressure switch for one of our applications. However, I am concerned about having a proper connection from the 1/16" sensor barb to our vacuum line. Do you carry adapter of common sizes to step down to a 1/16" line? If not, do you know who might? (I have already done some prelim searching with little luck)

That sounds like a faulty pressure sensor on the board. Call us and we can make an exchange.

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I have bought the vacuum pump controller, but the displayed pressure shows always 35.53. How can I make it work?

I would suggest using the NPN proximity sensor for the Mach3 USB or the Pokeys57cnc. The proximity sensors have a top DC voltage limit of 30 volts, so it would be best to use the 24V power supply that is used to power the controller. Both controllers have a 24V power requirement, so that is convenient.

The blue wire of the proximity sensor is the GND wire and is connected to the 24V power supply's V- terminal. The brown wire is the positive wire and is connected to the V+ terminal of the 24V power supply. The black wire is the signal wire and is connected to the input terminal of the controller.

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How can I connect an inductive proximity sensor to the Mach3 USB controller?

Here is a list of videos on my designing the vacuum controller/sensor circuit:

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[244] Can I get the circuit diagram of the pressure controller?

It appears that the LCD that you have on the vacuum pressure controller is damaged. You will need to remove the LCD (desolder the LCD) that is on the controller and resolder a new one.

Here is a link to the LCD used for that vacuum pressure controller:
https://newbiehack.com/categories/newbiehack-LCD_Displays_and_LEDs-LCD-16x2

Newbiehack is a sister website to buildyourcnc.

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I have a vacuum regulator pump controller that I purchased from you previously. The LCD display is now missing the bottom line of text. Have you run into this issue before? Can I just swap out the LCD displays or is a fix going to be more involved?

Yes, you can use the 4 axis kit and use two of the motors on the gantry. You will need to wire the gantry axis motors to the same step and direction signals on the controller interface. For example, if the gantry axis is the X axis, then on the controller step and direction terminals (CP and CW) is wired to both of the stepper motor drivers for the X axis.

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4 axis kit can I use 2 motors for the gantry with one controller card? or I buy the 3 axis kit instead?

There are many ways to wire an emergency stop switch. The simplest, and arguably the most certain, way is to wire the switch into the incoming power so that throwing the switch kills all power to every part of the machine. Here is a diagram showing how a customer wired such a switch on their blackTooth laser which you could adapt to your needs. http://www.buildyourtools.com/phpBB3/viewtopic.php?f=12&t=4872

Alternatively, you could use an input pin on your USB board. The wiring would depend on whether and how you might be using limit switches (single or multiple switches; normally open or normally closed). Our website datasheet for the USB board is at https://buildyourcnc.com/item/electronicsAndMotors-electronic-component-USB-Controller-Breakout#prettyPhoto/2/ and shows how to configure the switches for each set up. If you use this method, you'd essentially wire the e-stop as a limit switch.

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I recently purchased 3 axis electronics with the USB controller board. I'm trying to install an E-stop switch. Where do I connect that on the controller board?

There are many ways to wire an emergency stop switch. The simplest, and arguably the most certain, way is to wire the switch into the incoming power so that throwing the switch kills all power to every part of the machine. Here is a diagram showing how a customer wired such a switch on their blackTooth laser which you could adapt to your needs. http://www.buildyourtools.com/phpBB3/viewtopic.php?f=12&t=4872

Alternatively, you could use an input pin on your USB board. The wiring would depend on whether and how you might be using limit switches (single or multiple switches; normally open or normally closed). Our website datasheet for the USB board is at https://buildyourcnc.com/item/electronicsAndMotors-electronic-component-USB-Controller-Breakout#prettyPhoto/2/ and shows how to configure the switches for each set up. If you use this method, you'd essentially wire the e-stop as a limit switch.

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I recently purchased 3 axis electronics with the USB controller board. I'm trying to install an E-stop switch. Where do I connect that on the controller board?

Please contact customerservice@buildyourcnc.com for help with this.

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I ordered a vacuum pump switch Approval Number:6WJ54852DT519742T my email is sm1omeara@yahoo.com can you send me a confirmation.

You can find all of the wiring instructions for the Mach3 USB controller here:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

Scroll down until you see the videos. The wiring instructions cover wiring all of the axes, setting up the inputs to sense limit switches, setting up the outputs and how to diagnose the outputs, setting up an external relay to control external devices, and setting up spindle speed.

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where can I find wiring instructions for the Mach3 USB controller?

Your extruder is likely malfunctioning. If you need assistance please contact techsupport@buildyourcnc.com

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My white ant printer says the extruder is at 644 temp even when I disconnect it from the controller.

Is this regarding the Mach3 USB controller?

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I'm having a problem with my controller card: I can measure 24 volts going to the card, but when I set Mach3 outputs I reagister no voltage. Please help

Certainly. The easiest way to process this and get you the correct item, re-order the new item and go ahead and send the mis-ordered item back with a note that you would like a refund for this order.

If time is not a factor for you but you don't want to be out-of-pocket, then simply send the item back (with a note that you need a refund) and you can re-order after the refund is made.

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Hi Guys, I just received an order for some cable and realized the moment it arrived that I Miss-ordered. I ordered 8 wire instead of 4 wire. Can I exchange?

The most likely issue here is that your email did not save in our system. Please email us to determine your shipping status and tracking number at customerservice@buildyourcnc.com

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I ordered the Mach 3 usb controller board on the 1st and I have not received an order conformation or shipping confirmation. My account was charged however.

VFD settings........
1) To program the VFD, wire it up, plug it in. It takes several seconds to come to life.

2) Push the PRGM button to enter programing mode.

3 )Push the SET button. The display will read PD000.

4) If you push the SET button again, it will display the present setting of PD000.

5 )By pushing the up or down arrows, you can change the setting to whatever it needs to be. (This is just an example. PD000 needs no changes)

6)Push the SET button again to lock in the setting of PD000 and advance to the next number, in this case, PD001.

7) Push the SET button and it will display the present setting of PD001. Again, use the up and down arrows as necessary to set PD001, then push SET again to lock it in.

Note: You can also scroll through the PD numbers with the up and down arrows.

8) make all settings this way.

9) by pushing the SET button you can scroll through the settings. First push of SET moves to the next number, second push displays it's setting, third push moves to the next PD number.

Note- If you take too long, it will leave the programing mode on it's own. If it does, just push PRGM again to return to programing mode. Then press SET and continue what you were doing.

10) Start with PD013. Set it to 1, which returns the settings to the factory settings.

11) Then set PD005 to 400, PD004 to 400, and PD003 to 400 IN THAT ORDER.

12) Then set the following: PD041=8, PD144=3000

13) Set PD209=50

That's it for the programing. You should get 24000RPM when you push RUN.

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I JUST RECEIVED A REPLACEMENT SPINDLE (2.2KW 220V). HOWEVER, WHEN ATTEMPTED IT USE THE NEW SPINDLE, WOULD ONLY REACH 1500 RPM. IS THERE SOMETHING NEED TO CHANGE ON CONTROLLER?

If you are getting the "Communicating Unsuccessful!" error when you are trying to communicate between LaserCAD and the AWC608 Laser Cutter and Engraver controller (after you have already tried installing the USB driver from the LaserCAD setup procedure), these are the steps you will need for a successful communication:

- Open the Device Manager window (right click on the start menu and select Device Manager)
- When you plug the USB cable from the AWC608 Laser Cutter Controller (USB Type B connector) to the computer, you should see a new item in the Device Manager, possibly under "Ports (COM & LPT)", or under "Other Devices". It may show as an item under "Other Devices", possibly FT245R and has an "!" in a yellow triangle.
- Download the latest FTDI drivers from: http://www.ftdichip.com/Drivers/D2XX.htm
- Unzip the files to a folder that can be easily browsed.
- Right click on the item that appeared in the Device Manager when the cable was plugged in between the Laser Cutter AWC608 controller and the computer.
- Click on update driver
- Select the procedure to manually install the driver and browse to the folder containing the FTDI driver and follow the step in the driver installation wizard.
- The item should now be located under the "Ports (COM & LPT)" and should be named "USB Serial Device (COM#)". The # will be the number you will use in the LaserCAD software.
- In the LaserCAD software, click the "Select Mode" at the far top right of the Laser CAD user interface.
- Make sure USB mode is selected.
- If the Machine name with the correct COM number is listed, select it and exit the dialog window. Otherwise, click on "Add" and fill in the details with the new COM number.

Additional Information:


Additional Information:
Communicating unsuccessful

Additional Information:
Communicating unsuccessful

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I get a "communicating unsuccessful" when using LaserCAD and the AWC608 Laser controller

The USB controller will only work with the Planet-CNC software. This software is well made and will provide great functionality. The planet-cnc software delivers instructions to the microcontroller on the board and the microcontroller will send out the pulse trains needed to move the machine correctly.

There are two main alternatives if you want to use the mach3 software:
First, get a parallel port card and add it to your computer and get a parallel breakout board. If you have a laptop/notebook computer, this will not be possible.
Second, if you have a laptop, or really want to use the USB as the main interface for controlling the machine, you will need to get the smoothstepper board which works with mach3. The price combination is much higher than the USB controller with planet-cnc, but will work with Mach3.

Additional Information:


Additional Information:


Additional Information:
The planet cnc controller can be prone to electrical interference and has been known to cause such problems. In the first instance try to use a quality double sheilded USB cable, hopefully this will fix your problem. Alternatively you may need to sheild your limit switch, estop and or motor cabling. My pick is that a quality USB cable will fix it though, worked for me.

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I have a planetcnc USB controller to run my project and when I start the 240v router the USB connection shuts down.

The USB controller will only work with the Planet-CNC software. This software is well made and will provide great functionality. The planet-cnc software delivers instructions to the microcontroller on the board and the microcontroller will send out the pulse trains needed to move the machine correctly.

There are two main alternatives if you want to use the mach3 software:
First, get a parallel port card and add it to your computer and get a parallel breakout board. If you have a laptop/notebook computer, this will not be possible.
Second, if you have a laptop, or really want to use the USB as the main interface for controlling the machine, you will need to get the smoothstepper board which works with mach3. The price combination is much higher than the USB controller with planet-cnc, but will work with Mach3.

Additional Information:


Additional Information:


Additional Information:
The planet cnc controller can be prone to electrical interference and has been known to cause such problems. In the first instance try to use a quality double sheilded USB cable, hopefully this will fix your problem. Alternatively you may need to sheild your limit switch, estop and or motor cabling. My pick is that a quality USB cable will fix it though, worked for me.

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I have a planetcnc USB controller to run my project and when I start the 240v router the USB connection shuts down.