We are currently working on a relay board that will connect to USB breakout board, and the router/spindle for both the on/off function. Unfortunately we still do not have it completed or ready to be placed on our website, but it is in the final stages of testing. Please check back regularly for updated stock!

Here is a link to a tutorial for a DIY relay circuit:

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I am putting together the Blackfoot and I am using a porter cable router. I am confused on how to relay the routetr with the USB board. is there another relay switch that goes between the USB board and the router so that planet CNC can turn the router and perhaps the vacuum on and off?

No, we have gotten away from the planet-cnc boards as they have decided to not support our board with their software. You can use the Mach3 USB board as an alternative. You will be better off with Mach3 as a control software as this is widely used and supported.

Mach3 USB board:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

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I have the older discontinued USB breakout board. The y-axis no longer works and have traced it to the breakout board. Is there a replacement board that can use the same Planet CNC software running on Windows 10?

Yes, you can connect a THC, Torch Height Controller, with the Mach3 USB controller. The THC uses the inputs to determine if the z axis needs to move up or down according to the arc of the plasma torch. The THC connects its outputs to the inputs of the controller so the controller will be informed of the states of the plasma torch.

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I am interested in using the Mach3 USB interface board. I was wondering if there was a way to run a torch height controller with this board for use with a plasma cutter, and if so do you know of any THCs that will work. Thank you.

Sure, the USB interface has a place for 4 axes of limit switches.

Each axis can have two limit switches: one for the ++ (positive) end and one for the -- (negative) end. The positive end would be the limit switch at the end of the machine that, say the machine has a 4'x8' area, reaches a bit after the 8 foot mark. The negative end would be the limit switch behind the 0 foot location behind the origin. If the origin is in the middle, the negative would be at a little more than the -4 foot end and the positive would be at a bit more than the +4 foot end. Note that you can have more than one switch on each pin where the NC is connected in serial fashion and the NO is connected in parallel fashion (this can be seen on the diagram in the multiple limits switch section). The software configurations for the limits switches are under File -> Settings -> Limit.

A typical limit switch has three connections on it. These connections consist of COM (common), NC (normally closed) and NO (normally open). The COM would generally go to GND and the NC or the NO would go to the pin. If the NC is used, then the the switch is constantly connected until the switch is pushed (engaged) then the connection from the pin to gnd is broken (open). Use the settings in software to set whether in NC or NO configuration.

Let me know if this information was helpful (or not) by adding information to this question. Thanks.

User response:
Thank you very much for this helpful information. I'm still a little fuzzy on how the 6 limit switches physically connect to each other and to the USB breakout board. You've stated one switch (home) goes to positive and another switch (limit) goes to negative. Are all the GND prongs from all 6 switches connected to each other and going to GND on the breakout board, or no? And the NC prongs, how exactly are they connected to each other? And to the board? There has to be a diagram somewhere shows this visually, no? I don't know how to wire the switches in series or in parallel. I have already physically installed all the switches on the machine and ran the wires to where the board is. Now I just need to know where to plug these wires into the board. Also, taking into consideration that I'm using the Planet CNC software, the only settings I have pertaining to limit switches is "Enable/Disable" for each axis, and the actual limit for each axis. Nothing about NC or NO. Is that only in Mach3?
Thank you.

buildyourcnc response:
On the USB interface, the COM on the switch connects to GND and the NC or NO connects to the input pin (i.e. x++, y--, etc.)

Limit switch configuration is rather difficult to understand, especially with series and parallel. You can think of series as a single wire going from GND to the axis letter input terminal (i.e. X++ or X--). If the wire is broken, then the circuit is open (or the switch is engaged in a normally closed scenario). Normally closed is like an actual wire, and when engaged, the switch "opens" (breaks the wire). This is why we recommend in some systems that you can put many switches in series on a single pin. When one of the switches is engaged (breaking the connection) then the entire circuit of switches is broken and the machine stops.

In a parallel scenario, the state of the circuit is always broken until the one of the switches is engaged and the circuit is then closed or connected. The topology looks like a ladder. All the switches connect to both sides of the ladder and the switches are like the runs of the ladder (the horizontal bars that the feet are placed while climbing). Imagine all of the switches broken in this scenario (normally open). It would be like the ladder could be split in two, but if one of the ladder runs (switches) is closed by engaging it, then that run would connect both sides of the ladder and the two sides of the ladder would have a connection.

There is a diagram on the USB page of the various limit switch configurations. If you need more information (visual and/or otherwise), please let us know and we will immediately add that information to benefit everyone.

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I have nearly completed the CNC machine from the book, but I am using it with a USB breakout board, and have no idea how to wire the 6 limit switches to the board. I'm having difficulty following the diagram on the USB breakout board screen. Can someone please help me?

Sure, connect O2 (output #2) on your mach3 USB board to the GND side of your relay coil. Connect the 24V power supply to the positive side of your 24v relay.

You will want to connect a flyback diode (1N4007) between the coil connections to make sure the coil back current does not damage the Mach3 USB board.

Refer to this diagram:
https://www.buildyourcnc.com/Documents/Electric%20Wiring%20Diagram.pdf

Please let me know if this helps and if you need further guidance.

Thanks

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I recently purchesed a USB Mach3 breakout board and need help setting mach3 to use a relay to start the router can you show how to set the pins and which port to use on the board to attached the relay?

It is not recommended that standard routers do full depth passes. This is better done with a spindle. For best results with routers, we recommend a depth that equals the cutting diameter of the end mill. The IPM will relate to the chip load of the end mill (look up the formula online and add it here). The IPM will also depend on the end mill diameter, the larger the diameter, the faster the feedrate. A 1/2" end mill can cut about 300-500 ipm where a 1/4" end mill will be able to cut at 80-120 IPM, at a depth equaling the cutter diameter using a router. With a spindle, the same feedrates can be applied, but with more depth per pass. For instance, an MDF full depth cut at 3/4" can be cut at the 100 IPM using a 1/4" cutter.
Here is a basic setup we have for our blackFoot (default setting):
X-Axis
SPI: 914.29
Acc: 400.02
Vel: 5
Y-Axis
SPI: 1422.22
Acc: 400.02
Vel: 5
Z-Axis
SPI: 1600
Acc: 400.02
Vel: 79.98

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I have a BlackFoot with a 3.25hp Porter Cable router. What is a safe starting IPM to optimize feed rate? How fast do you guys run full depth passes through MDO or MDF?

Yes, we can make a redLeaf system that has all 6A drivers for use with the 651 oz-in motors. We can also wire the electronics in a way that two of the drivers will use the pins of the same axis so that axis will drive two drivers and motors.

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I am building a cnc router with twin ball screws on the long axis and I will have a rotary axis as well. I need a 5 axis breaker board using only 4 axis total. Can you help me?

The 2.2kW Spindle has many advantages over a standard router such as the Porter Cable. The most obvious benefit to the user is the significant reduction of both dust and noise.

Additional Information:


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What size water source is needed and how long can it be used before it is too warm? Do you have a pressure vs. flow curve for the spindle so I can properly size the water pump?

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I used a small pond pump inside a 5 gallon bucket. I put a little bit of windshield washer fluid in with it to keep anything from growing in it. It's worked great. I've had 1 hour run times with no noticeable increase in spindle temp.

Additional Information:

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I am interested in buying the 2.2 kW spindle. Does it run much quieter than a 2 hp Porter Cable router? You also mention a pump with a bucket of water. How long until the water is too warm to cool the spindle?

Since the pump will use a standard 12v power supply, you will have two wires. One of those wires will be connected from the power supply to the pump. The other wire will be connected to the power supply and the pump, but cut that wire and connect one side of it in the P terminal and the other end in the S or the O terminal depending on if you need the connection as NO (Normally Open) or NC (Normally Closed).

Step number 9 in the instruction will have the relay connection information:
https://www.buildyourcnc.com/item/electronicsAndMotors-parallel-breakout-relay

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I wpold like to know how to hook up my water pump (12vdc 9 amp) to turn it on and off using Mach 3. I have your Blue Brew break-out board Rev. 2.8 dated 8-12. Explain how the three relay connections work for this application? Thanks.

Here is how to connect your router to the parallel breakout board through the on-board relay. You will need a spare extension cord. You will need to remove a portion of the outer jacket of the extension cord to expose the white, black and green wires (white = neutral, black = live and green = ground), understanding that the neutral and live create the completed circuit.

See this image of a similar connection. The terminal has the same connections.
https://www.buildyourcnc.com/images/vacuum-pressure-controller-relay-terminals-700.JPG

Image of the relay terminal:
https://www.buildyourcnc.com/images/breakoutboardrelayNONC.PNG

The live/black wire would be cut and one end of the cut would be secured into the P terminal and the other cut end would be secured into the S terminal. The live and ground wire would be uncut and travel from the plug to the router.


Additional Information:
You can also connect other high powered devices to the breakout board using any of the output terminals. You will need to supply extra relays like the one shown here:
https://www.buildyourcnc.com/item/electronicsAndMotors-breakout-Relays-relay-board-250V-12A-5V

Or you can find SSRs (Solid State Relays) that will accept 5v to drive the relay coil. Make sure the SSR will protect the 5V line from Back EMF as there is a coil in the relay. The one we sell contains a fly-back diode to protect the 5v terminal.

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I have your breakout board with relay parallel port , how can I wire up a regular router to that board so I can control the router

It is likely that if your Spindle's collet is ER11 specification than other size ER11 collets will work with your spindle.

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I bought a 1.5kw spindle that came with the ER11 6mm collet. I found collets for 1/4" and 1/2" but will these work with my existing nut? I see there is a nut for sale but it says its just for Bosh and Porter Cable etc.

Here is how to connect your router to the parallel breakout board through the on-board relay. You will need a spare extension cord. You will need to remove a portion of the outer jacket of the extension cord to expose the white, black and green wires (white = neutral, black = live and green = ground), understanding that the neutral and live create the completed circuit.

See this image of a similar connection. The terminal has the same connections.
https://www.buildyourcnc.com/images/vacuum-pressure-controller-relay-terminals-700.JPG

Image of the relay terminal:
https://www.buildyourcnc.com/images/breakoutboardrelayNONC.PNG

The live/black wire would be cut and one end of the cut would be secured into the P terminal and the other cut end would be secured into the S terminal. The live and ground wire would be uncut and travel from the plug to the router.


Additional Information:
You can also connect other high powered devices to the breakout board using any of the output terminals. You will need to supply extra relays like the one shown here:
https://www.buildyourcnc.com/item/electronicsAndMotors-breakout-Relays-relay-board-250V-12A-5V

Or you can find SSRs (Solid State Relays) that will accept 5v to drive the relay coil. Make sure the SSR will protect the 5V line from Back EMF as there is a coil in the relay. The one we sell contains a fly-back diode to protect the 5v terminal.

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I have your breakout board with relay parallel port , I have a vacuum, light on router and air pump I want to also hook up to board, can I hook those up to board and also could I had reylays to each one, what is the best way to figure this out any information would be great. Thanks

Fusion 360 is a program that allows you to design in a parametric 3 dimensional environment and also provides a great CAM toolset. Fusion 360 will produce the gcode with the CAM capabilities. The gcode is used to move the machine in various ways in order to mill the material; however, software is needed to interpret this gcode and cause the machine to move according to the gcode instructions. This is called control software. So Fusion is CAD/CAM, and you still need "control". Mach3 is one example of control software for milling and is highly recommended.

Install Mach3 onto the computer that will connect to the redFly(CNC electronics), then configure the Mach3 parameters for the machine (motor tuning, plug-ins, inputs/output, etc.). Home the machine, load the gcode into Mach3 and the machine will move according to the gcode.

A word of caution, since you are new to CNC machines, make sure you familiar yourself with the machine and the movements of the machine specific to how the gcode is arranged with respect to the coordinates of the machine. Try with very simple gcode until you get a very good understanding of how the machine will move.

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Hello, My friend has purchased the Redfly and I am helping him a little with it. We are both very new to CNC. I am using fusion 360 at the moment. This can tool path and create gcode. I was wondering if Mach 3 or similar is still needed. Is there a tutorial you could point me to that explains how to get the Gcode from the PC, via Serial to the Redfly?

The Mach3 USB interface board requires 24V relays externally. There are no relays on the mach3 usb board. If you use an external relay on the mach3 usb board, the relay connects to the V+ which is 24V and the output pin is the return.

Additional Information:
I understand what you are saying. Does your relay board work with the Mach3 USB board? If not, what relay board do you suggest to work with this usb controller?

Additional Information:
Our relay board works with our parallel breakout board. An off the shelf SSR (Solid State Relay) made for 24V should work fine.

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I have your Mach3 usb interface board and am interested in the relay board to turn plasma torch on/off. I have a different relay board that doesn't work, it needs 0/5v from output pin to trigger and the usb board doesn't put out 5 volts. Does this relay board need 5v on output or will work fine with this usb controller?

Planet CNC has the option to turn off these outputs on your USB board. Under the File/settings/Pins. You will have Spindle (M3,M4,M5) Coolant (M7,M8,M9) as available output pins. On the drop down tabs for these output pins you will have this option ( --- ), if selected it will turn of that output pin in your board and you will get not voltage change in the pin.

Additional Information:
Cannot activate output in mkx

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On the USB controller I am unable to get voltage from the Mist relay block on the board. The Flood and Spindle produce a voltage change correctly. Is there a setting I am missing?

To assemble the blueChick v4.2, you will need two sets of instructions, the assembly instructions for the main body and mechanicals of the CNC machine, and the instructions to connect and test all of the electronics.

The assembly instructions are located at this URL towards the bottom of the page (click on each picture to get a larger view):

https://www.buildyourcnc.com/blueChickVersion42CNCMachineKit.aspx

The instructions to connect and test the electronics can be found at this URL:

https://www.buildyourcnc.com/CNCElectronicsandWiring.aspx

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I have a blueChick version 4.2 CNC Machine with no schematics for it is there anyway possibly i can get them so i can finish putting my cnc together

NC mechanical switch configuration is supported. You can download the manual from this page (Mach4 plugin and manuals):
https://buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

The pokeys57CNC controller has input terminals and pins for limit switches on each of the 8 axes. There are three separate inputs per axis, two for the actual limits of that axis, and one for the home position.

Connect each switch between the GND terminal and its respective axis limit terminal/pin. For instance, the limit switch will typically have three leads, COM, NC, and NO. In an NC configuration, the NC connects to the terminal/pin, say, Axis 1 lim +, and the COM connects to the GND terminal.

In Mach4, in the new device wizard, make sure to specify the correct option on the home and limit switches that matches the machine configuration.



Additional Information:
can you use one switch per axis for home only?

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Hello, I am trying to configure Home and Limit switches using the Pokeyes57cnc and NC switches. I am confused on the procedure of setting this up. wiring to the board and setting up in Mach4. Can you direct me to a tutorial or offer some suggestions? Thanks Dale

I recommend using a an output terminal to turn on and off the laser for safety. All you need to use is the M7 (or 8) to turn the laser on and M9 to turn it off. These M codes are use in conjunction with the output terminals to control external devices. The last Pokeys57CNC tutorial part explains this concept. You can use this idea with your controller.

https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

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How do you configure usb cnc and the mk1 board to toggle the laser? I use jscut.org to create gcode files and am wondering if I create a setting to disable the laser when it goes a certain distance above 0 on Z+.

To home the z-axis using a plate:
- Connect the end mill using a large clamping device like an alligator clip with a wire connected to GND.

- Connect the plate (solder a wire to the plate) to one of the input pins.

- You can use the autoset to setup that pin in Mach3 simply by touching the two together once connected to the pin and GND.

Alternatively, the end mill can be connected to the pin and the plate connected to GND as long as there becomes a complete circuit when the end mill touches the plate.

To setup homing for the Planet-CNC homing and limits, go to the Planet-CNC Machine setup page which explains the process step by step: http://www.planet-cnc.com/faq/machine_setup/

Customer Response:
How do I get homing on z to work with planet cnc software using build your own usb board. I have gone to planet website and followed the instructions provided but my software will not allow entries in the required fields they are grayed out is it because I am not using planet-cnc's board, I have used this method for years with Mach3 and would like to use it with the usb board and software.

Answer:
Just received information from the developer. The instructions on how to use a plate for z-axis homing (moveable sensor) can be found here:

http://www.planet-cnc.com/faq/moveable_sensor/

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How do I get Homing on Z to work with Plate and Ground using Buildyourcnc usb board all the entries for the sensor in planet-cnc are grayed out. I am using input z- and I purchased the software