Dealing with a 4' x 12' machine, our blackFoot kit will be your best option. Since our machines are only limited to the width but not length wise, you can add however much extra rail and roller chain to accommodate your extended length. Now adding our 4th axis kit (https://www.buildyourcnc.com/item/axes-4th) will be needed for your 4th axis (unless custom design is required).

These items will be the best requirements to build a 4' x 12' 4th axis machine.
Machine (either parallel/USB BoB): https://www.buildyourcnc.com/blackFoot48v40.aspx
4th axis: https://www.buildyourcnc.com/item/axes-4th

Click the link to add information to this solution:
Hi, I am very interested in this CNC Router unit [4'x8'], but from South Africa with our exchange rat [1$ =13,4 ZAR presently, make these kits out of reach. The plans part has been discontinued, but in our situation, would you reconsider and supply full plans and instructions at a cost? please let me know.

We are toying with the idea of re-introducing plans for some of our machines. Please give us a call to discuss further.

Click the link to add information to this solution:
Hi, I am very interested in this CNC Router unit [4'x8'], but from South Africa with our exchange rat [1$ =13,4 ZAR presently, make these kits out of reach. The plans part has been discontinued, but in our situation, would you reconsider and supply full plans and instructions at a cost? please let me know.

Consider the loads on each axis when choosing appropriate stepper motors. If your holding torque is maxed out at roughly 16oz/in (1lb/in), then you could use the NEMA 11 or 14. Also consider the shaft sizes and current ratings when choosing drivers that pair with the motors.

Click the link to add information to this solution:
I am planning to build a scratch CNC machine to do rotary engraving on writing pens. Can you recommend the parts I would need? I'm thinking NEMA 14 (11?) and 3/8" acme rod. Not sure which linear motion to use. I have an old lathe to use for the 4th axis.

Considering enlarging the machine, might have its down sides do to the structural integrity of the scratch build machine. Primarily by making the width longer it will start to sag in the center, which will lead to having to redesign the gantry to be more structurally rigid to support the added length. Which then will increase the weight and height of your gantry to support the add size, which will always end up to creating a larger CNC.

We usually do not recommend modifying the scratch build CNC, due to the very limited capabilities, and the structural design of the scratch build. We also do not recommend using longer than 48" ACME screw/leadscrew due to the increasing chance of warping and bending in the ACME screws/leadscrew in the given length.
We do recommend modifying the CNC machines we sell to accommodate the added requests that some of our customers desire, but you will be limited to the width of the gantry with our machines.

Click the link to add information to this solution:
I've read your book and I'm looking to purchase the hardware kit with DVD as well as an electronics kit. I would like my machine to have a working area of at least 24" wide by 48" long. Can I just make the bed (and gantry) wider to accommodate larger priceslike 30"x60"? If so what electronics kit would you recommend?

What organization are you with and how will you use the CNC?

Click the link to add information to this solution:
I would like to do a review on your 4x8 table, we are the new kids in town looking to give honest reviews no BS. We want no affiliate bonus or sponsorship we only ask for free product so that we can educate ourselfs and others while giving honest feedback

Your question caused me to make a quick video to understand how the pokeys57CNC controller works with a THC.

Click the link to add information to this solution:
[596] Would you help with the Hook up and the Configuration and whether it is in the Plugin or mach 4 control configuration that needs to be set. I decided to use the ultra fast encoders connector pin #8, 12 and 13 for Arc ok, UP and Down. Please advise what setting to set to make it all work. Thank you very much for your help!

The leadscrew length for the greenBull long Z-axis is 47 inches.

Additional Information:

Click the link to add information to this solution:
Building one of your greenBull 6X Long and 2.2 kilowatt spindle does not fit. Seems lead screw you sent with kit is short 42" looks like it needs to be 5 or 6 inch longer. Is this correct? What is the needed length of lead screw for this unit?

The motor with that model number is here: https://buildyourcnc.com/item/electronicsAndMotors-nema24-425ozin

Click the link to add information to this solution:
In looking for a stepper motor amongst old parts in my lab, I found one with a sticker that says buildyourowncnc.com and PN SM60HT86-2008BF U2 on it. I found a Q&A on your website that says it's a NEMA 24 motor with 425 oz/in holding torque. I was wondering if you were able to confirm this? Any specs sheets and details of the motor would be much appreciated

The largest cutting area machine we have available is our greenBull 6X, which allows a cutting surface of 6' x 12'. The limit of our machines is the x-axis being the width, but you can elongate the machine as far as you require, being 15 Ft. or more.
I would highly recommend a visit to our R&D page, which allows you to post ideas/requests and to view the current tasks that we are working on!

Click the link to add information to this solution:
I work with carpet & padding and need to cut carpet to create clean 90 degree corners, and patterns for inlay's. The work area would need to be a minimum of 12 ft by 15 ft. Is there an affordable kit that could accommodate this size

Can you check if there are cracks in the inner glass tube? Also, check to see if there is water between the inner glass tube and the outer glass tube. That will give you an indication of cracking in the inner glass tube.

Click the link to add information to this solution:
I was in the process of aligning mirrors for our vertical XL and suddenly the laser does not fire anymore, there is an arcing sound and a light near the Anode (positive) connector of the tube on the very inside. Do you think the laser tube would go bad so quickly? how could we avoid this?

You will need PlanetCNC software for the USB breakout board and when plugging in the USB the computer should automatically recognize the board, however you can go into device manager to see if the USB terminal is working correctly.
The parallel breakout board; the USB is not a connection terminal rather than a power source, and the parallel port will be the communication terminal.
The items you will need for a water cooled spindle would be: water pump, silicon tubing(length desired by customer), a extension cord(from a hardware store(orange))(1 same gauge wire/length as extension cord).

Click the link to add information to this solution:
I am making my own CNC setup using all the electronics from your website and I have many questions. Please advise how to have my computer recognize the USB connection from my breakout board also I would like to use a water cooled spindle but I need to know the parts required for a 4x10 bed area used for woods and plastics

Here is how to connect your router to the parallel breakout board through the on-board relay. You will need a spare extension cord. You will need to remove a portion of the outer jacket of the extension cord to expose the white, black and green wires (white = neutral, black = live and green = ground), understanding that the neutral and live create the completed circuit.

See this image of a similar connection. The terminal has the same connections.
https://www.buildyourcnc.com/images/vacuum-pressure-controller-relay-terminals-700.JPG

Image of the relay terminal:
https://www.buildyourcnc.com/images/breakoutboardrelayNONC.PNG

The live/black wire would be cut and one end of the cut would be secured into the P terminal and the other cut end would be secured into the S terminal. The live and ground wire would be uncut and travel from the plug to the router.


Additional Information:
You can also connect other high powered devices to the breakout board using any of the output terminals. You will need to supply extra relays like the one shown here:
https://www.buildyourcnc.com/item/electronicsAndMotors-breakout-Relays-relay-board-250V-12A-5V

Or you can find SSRs (Solid State Relays) that will accept 5v to drive the relay coil. Make sure the SSR will protect the 5V line from Back EMF as there is a coil in the relay. The one we sell contains a fly-back diode to protect the 5v terminal.

Click the link to add information to this solution:
I have your breakout board with relay parallel port , I have a vacuum, light on router and air pump I want to also hook up to board, can I hook those up to board and also could I had reylays to each one, what is the best way to figure this out any information would be great. Thanks

The leadscrew length for the greenBull long Z-axis is 47 inches.

Additional Information:

Click the link to add information to this solution:
BUILDING ONE OF YOUR GREENBULL 6X LONG AND 2.2 KILOWATT SPINDLE DOES NOT FIT. SEEMS LEAD SCREW YOU SENT WITH KIT IS SHORT 42" LOOKS LIKE IT NEEDS TO BE 5 OR 6 INCH LONGER. THIS CORRECT? WHAT THE NEEDED LENGTH FOR UNIT?

This would totally work for that application. This cable carrier is used for any object that needs to move and carries some electrical or tubing within it. This cable carrier is great for cable management where you want to make sure the wires and tubes are in a position that you set, not where the wires and tubing want to go.

Click the link to add information to this solution:
[311] I am looking to use this type of thing with a pipe for theater. Where the pipe can be lowered and it would have electrical and signal cable inside. Is this good for that or should I look at something else?

See the question on our "Ask the Expert" question-and-answer list on cellular towers under nonionizing radiation for a discussion of RF safety issues associated with cellular radios. The technology underlying cellular radios and base station antennas is similar around the world, but there are differences in systems design and RF safety limits in different countries. For a summary of cellular radio RF safety issues with attention to international differences see the excellent Web page, Cellular Phone Antennas (Base Stations) and Human Health, by John E. Molder, Ph.D., from the Medical College of Wisconsin. Gary H. Zeman Sc.D., CHP

Click the link to add information to this solution:
I LIVE IN ITALY AND WISH TO KNOW MORE ABOUT RADIATIONS CAUSED FROM MOBILE TELEPHONES. TELECOM WOULD LIKE PLACE A WIRE-ANTENNA THE HEARTH OF MY TOWN, I'M AFRAID IT. WHICH KIND RISK HEALTH COULD IT CAUSE? THANK YOU IF WILL SEND ME SOME INFORMATION SCIENTIFIC ARTICLES THIS PROBLEM!

Depending on the type of motors and connection type, you could adapt your motors to work with our electronic packages, but you will receive additional motors since our kit is complete.

Now you will have to take into affect the actual motors you have and compare or get accurate replacements(Ex. our 425 oz motor(1/4" input shaft) will have to be same size or similar entry holes)

Your Controller board will be the major issue, due to its wiring and processing manner, you can view the connections for our breakout boards to compare with yours! (parallel: https://www.buildyourcnc.com/item/electronicsAndMotors-parallel-breakout-relay#prettyPhoto/2/)(USB: https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-USB-Controller-Breakout#prettyPhoto/2/)
Email(customerservice@buildyourcnc.com for further help)

Click the link to add information to this solution:
I am looking at one of your electronics packages as a replacement for my excisting electronics. I have a old table top CNC that has a bad electronics pack, but the motors, and the mill are in good shape. could your system be adapted to work in this case?

That will depend on the controller that was installed in the redFly. If the controller is a pokeys57CNC controller, you can use Mach 4 with that system.

You can add a 4th axis and an ATC (Automatic Tool Changer) with the redFly system.

Click the link to add information to this solution:
Does the Redfly that I bought with the GreenBull in 2016 work with Mach4? Also I want to add a 4th axis and a spindle with automatic tool changer. Will this work too or do I need a new control board? I bought my CNC with a longer Z travel, so I have plenty of room for these. Thanks!

All of our controller will allow two steppers on any of the axes. Multiple stepper motors and drivers on a single axis is more a function of the way the stepper motor drives are connected to the output pins of the controller. To connect two stepper drivers to a single axis, you need to connect the output pins (dir and step) to each of the two stepper motor drivers.

Consider the controller on cost, features and how they are connected to the computer.

Out lowest cost controllers are:

Mach3 USB board - Has good features and uses the USB from the computer as the main connection
https://buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

Parallel Breakout - The computer generates the main signals and this board conditions the signals for the drivers. Although it requires the parallel port from older computer, the board has the most broad compatibility with control software out there including Mach3 and LinuxCNC.
https://buildyourcnc.com/item/electronicsAndMotors-parallel-breakout-relay

Highest cost but most feature rich:

Pokey57CNC - works with both Mach3 and Mach4
https://buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

Click the link to add information to this solution:
I am looking for a controller for a 3 axis dual Y stepper cnc machine. If at all possible I would like a list of the parts that will be needed. I prefer to go with an ethernet setup vs a parallel port.

Your steps per inch will vary. I suggest watching my calibration video.

Click the link to add information to this solution:
I AM CURRENTLY HAVING SOME PROBLEM SQUARING THE GANTRY AND MY STEPS PER INCH ARE NOT 1422.22 ACCORDING TO YOUR CALCULATIONS IN AUTO SET UP THEY COME OUT LIKE 1416.#### THIS A BIG DEAL?